  ![Gearbox Design Automation](/sites/default/files/2025-09/Untitled_0.png)

 

#  Gearbox1.0

 

 Supported Ansys versions:- 2024 R2
 


 

 Required Product:- Fluent
 


 

 

  

Automates and speeds up cooling and sloshing Gearbox simulations

 

$30,000

  

(May vary depending on deployment scope)

 

[Buy Now](https://www.ansys.com/contact-us)

 

 

 You will be taken to an external site to complete the download. 

 

 

  ## App Description

The application builds upon Ansys Flagship Fluent Multiphase solver to ensure higher fidelity and accuracy. Increased simulation speed is delivered through a novel Virtual Teeth method. The combination of both technologies lead to a staggering increase in computational speed compared with traditional Finite Volume methods, while accounting for all the physics and preserving fundamental accuracy





 

 

  ## Key Benefits

- Highly automated end-to-end workflow, with the option to deliver a ready-to-run Ansys Fluent case for further customization
- Over 100x speed increase with respect to general Finite Volume methods
- Reliable physics prediction by leveraging Ansys Fluent solver for both sloshing and thermal simulations
- Ability to solve all low, mid and high RPM gearbox applications
- Naturally accounts for two-phase flow interaction, including the air effects on oil splashing





 

 

  ## Use Cases

The following use cases are supported by the application

- Unlimited number of gears
- Different gear topologies (spur, helical, bevel, etc.)
- Sloshing simulation, including flow path, flow morphology and power losses
- Thermal analysis (cooling) with solids
- Parametric analysis 
    - Variable RPMs
    - Variable oil properties
    - Variable gravity acceleration
- Possibility to include additional Ansys Fluent models (i.e. DPM, evaporation, material property variation, etc.)





 

 

  ##  Images  

 ![Gearbox Oil Splashing](/sites/default/files/2025-09/Untitled_1.png "Gearbox Oil Splashing") Gearbox Oil Splashing 

 ![Low speed RPM](/sites/default/files/2025-09/Untitled_2.png "Low speed RPM. Oil splashing with pinion gear at 2734 rpm") Low speed RPM. Oil splashing with pinion gear at 2734 rpm 

 ![High speed RPM](/sites/default/files/2025-09/Untitled_3.png "High speed RPM. Oil splashing with pinion gear at 5225 rpm showing the impact of air-oil interaction") High speed RPM. Oil splashing with pinion gear at 5225 rpm showing the impact of air-oil interaction 

 ![Thermal analsys](/sites/default/files/2025-09/Untitled_4.png)  

 

 

 

  ##  Videos  

  

 

  

  

 

 Gearbox Flow App validation 

 

 

 

  ## Latest version

 Gearbox 1.0 Supported Ansys versions: 2024 R2 

 

[Buy Now](https://www.ansys.com/contact-us)

 

 

 

 

 

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  Publisher![Publisher logo](/sites/default/files/%5Bdate%3Acustom%3AY%5D-%5Bdate%3Acustom%3Am%5D/ansys-part-of-synopsys-logos-full-color-rgb.jpg)

Ansys Inc

 

 Support information  Southpointe 2600 Ansys Drive, Cannonsburg, PA USA 

 

 724-746-3304 

 <info@ansys.com> 

 <https://www.ansys.com/support>